Emulsion Polymers Market Introduction & Overview

“The Global Emulsion Polymers Market is expected to grow rapidly at a 10.9% CAGR consequently, it will grow from its existing size of from $35.01 billion in 2023 to $52.65 billion by 2030.”

Emulsion Polymers are extremely versatile! They are incredibly versatile and offer low-cost emission, no emissions, zero VOC and a long shelf-life. They also provide freeze-thaw stability and long-term sustainability in numerous coating formulations. Because of these advantages they provide, emulsion polymers are more frequently used in coatings and paints to meet growing demand in various industries and applications.

Learn all you can about the basics of Emulsion Polymers and discover all you should learn in this comprehensive guide.

What are Emulsion Polymers?

Emulsion polymers can be described as dispersions of polymeric particle that range from 100 to 1000 nm in size in the aqueous system. They are dispersions of polymers, by technical definition, and often called " Emulsions of polymer ", " dispersions " or " polymer latex ".

Physically, they are in the category of colloidal systems .

• Colloids are the microscopical dispersion and dispersion of a substance within another they is not (or very) or little soluble in.
• These systems are defined by high surface areas of the internal interface and specific physiochemical properties that are derived from these.

Because of their high surface area that colloidal systems have, they are meta-stable . Physics laws drive them to diminish that surface that leads to the coagulation.

In the field of technical systems stabilizers are employed to counteract this natural tendency and to maintain the system in the state of colloidal and to maintain the systems in a colloidal state until use.

Examples for naturally formed colloids that naturally form are fog, milk cloud, mist smoke, blood, and natural rubber latex that comes from Amazonian rubber tree Amazonian rubber tree ( Hevea brasiliensis ) and is the very beginning of this business. From its initial industrial use in the twenty-first century, emulsion polymerization has evolved to become one of the most versatile polymerization methods in the field of polymers.

Polymer Emulsions are primary dispersions. That means both the colloid and the polymer are created in one process. Dispersing already-made polymers into an aqueous medium creates secondary dispersions of polymer. The most common examples are dipersions made of wax. This process requires:

• It is a High-energy consumption that produces small particles.
• A lot of times high quantity of stabilizers to keep microscopic particles from each other.

Importantly technical are Polyurethane Dispersions and Emulsion Polymers . We are focused on the second.

How are Emulsion Polymers are made?

Emulsion Polymers are formed by Free-radical Polymerization which is emulsified in water. Emulsion polymerization It has a distinct mechanism and kinetics that distinguishes it from other polymerization methods.

Organic monomers are made emulsifiable with the help of stabilizers in water which creates an ongoing matrix.

• The addition of initiators for radical formation in the aqueous phase initiates the polymerization process, which takes place in the absence of monomer droplets (this could trigger suspension polymerization happen instead! ).
• However, in the water phase monomer micelles, or monomer swollen polymer particles, are dependent on the mechanism and stage in the procedure.

Monomer droplets function as a reservoir into where monomer molecules are released. Through this method, extremely high levels in polymerization can be achieved with high solids content, and the overall viscosity is within the acceptable range for processing. This produces in an approximate dispersion of 50- 60% solid plastic particles in the water-based matrix.

For a variety of applications the dispersion is ready to use without any additional cleansing and separation procedures. In other instances the emulsion of polymer is dried or precipitated to create an Re-dispersible polymer powder (RDP) .

From a practical perspective from a practical point of view, polymer emulsions are water-based systems.

• Systems that are water-based are built on water, not organic solvents as the primary carrier.
• They have seen an increase in interest in recent years because of their positive profile in regards to emissions control.

Thus, emulsions polymers are one of the fastest-growing specialty chemicals categories in all over the world.

The characteristics of Emulsion Polymers

Emulsion Polymers are extremely versatile. They are available commercially as dispersions from polymer particle in water. The milky white liquids vary from water-thin to thick paste in viscosity.

These two properties, along with a pH are what define the standard qualities of any commercial polymer emulsion.

The main factors that define the emulsion polymers are:

• Size of the particle
• Coagulum in a product
• Rheology/Viscosity
• Temperature of glass transition
• Solid content
• Monomer Residual/VOC
• Molecular weight

Emulsion Polymers are used in Coatings Applications

Emulsion polymers are extremely versatile and are therefore used in various industries, sectors, and applications, including building, coatings for decorative purposes food coatings, paper coatings, printing inks and coatings among many other. Certain emulsions polymers is the best to every use. Certain patterns can be seen and certain kinds of Emulsion Polymers can be tied to specific markets or applications. This is obviously an extremely generalized approach, with some exceptions that confirm the generalization. Learn more about the most well-known applications of polymers that emulsionize here.

The advantages and features of Emulsion Polymers

Emulsion Polymers are ready-to-use in the majority of cases. The more expensive secondary processes such as cleaning and precipitation of the product are not required. Certain exemptions are:

• Rubber
• Emulsion polymerized polyvinyl chloride plastics (PVC) and
• Redispersible Powders (RDP)

Demand Outlook

Regulators like REACH (Registration and Evaluation of Chemicals) Authorization and Restriction of chemical substances) along with EPA (Environmental Protection Agency) have made enormous efforts in formulating strict rules to increase the use of bio-based products and minimising the harmful impacts on our environment.

The standards are formulated in the context of CAA (Clean Air Act) to control harmful chemical emissions. Such initiatives have helped in the promotion of emulsion polymers which are water-based.

• Emulsion polymers are created by polymerization, followed by emulsification with monomers such as butadiene and styrene and some co-monomers, such as vinyl Acetate.
• Emulsion polymers are frequently used in diverse industries that require end-users like paints and coatings, paper and paperboard, adhesives, and non-wovens and textiles.
• Paints and coatings were the most popular end-user segment in the market for emulsion polymers in the year 2022. Furthermore, it is likely to be the fastest-growing segment of the global emulsion & polymers market in the period 2023-2030. Acrylics were the largest component of the global market for emulsions in the year of 2022.

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Market Dynamics

Growth Drivers

• Emulsion polymers are employed in making coatings and paints to improve the quality of color, heat sensitivity and self-repairing capabilities. Due to the need for premium paints, companies are making use of emulsion polymers at an extensive scale to increase the value of their products.
• High demande from coatings and paints industry has driven demand for emulsions for the last couple of years. Emulsion polymers are employed in the manufacturing of various kinds of paints, including automobile OEM or refinish paints and also coatings like decorative coatings, architectural coatings, as well as other industrial coatings.
• The market is predicted to continue to grow because the demand for permanent and removable adhesives grows at a substantial rate. Adhesives play an important part in the industry of consumer goods that includes household furniture packaging, footwear, and packaging.
• It is no surprise that the rising disposable incomes have led to a rise in demand for these products and, in the process, has led to an increase in demands for the adhesive. This has given the market for emulsion polymers with the necessary boost. The rising demand for adhesives in the automobile industry has also increased the use of polymers that emulsionize in the last few years.

Challenges:

• Variations in the prices of raw materials are likely to affect the expansion of the emulsion polymers, resulting in an immediate impact on their costs. Additionally the demand for raw materials as well as the supply gap is likely to expand because their use in other industries that use end-users is likely to grow in the next few years.
• Butadiene is extracted by steam cracking naphtha and ethane as well as propane along with C4 hydrocarbons. The dehydrogenation process of butane and is an alternative method of making butadiene.
• Variations in prices for the primary petrochemicals, such as naphtha and ethane as well as their increasing consumption by other industries with end-users are likely to impact butadiene price by 2030. Since these feed stocks of petrochemicals are dependent on reserves of crude oil Petrochemical prices are susceptible to more volatility.

Opportunities

Acrylics make up a significant portion of the market for emulsion polymers. The data suggests that acrylics had an important percentage in the market in the year of 2018. The capacity of acrylics in giving the ability of rapid drying to paints is the main factor in the rise of acrylics around the world. The reality that paints made of acrylic are top-of-the line in quality and offer outstanding durability, water-resistance and adhesion, has also led to an interest in such paints in the eyes of consumers.

As a result of the support by these market drivers, the acrylics sector is predicted to provide an opportunity. The latest developments in acrylic emulsions like the introduction of polymer products that are water-based are anticipated to lead to an entirely new type of product in this market creating a previously unimagined demand and an opportunity. These paints will be able to gel when mixed with water-based inks as well as overprint varnishes.

Market Segment Analysis:

The market for emulsions in the world is divided by the product, its application and location.

By product market, the market is divided into vinyl acetate polymers acrylics, styrene-butadiene, and other. Acrylics are predicted to be the most rapidly growing segment in the next decade because of the increased demand from superabsorbent polymers as well as the adhesives and sealants.

Demand is likely to be fueled further by an increase in construction and building activities in emerging countries. In addition, the increased utilization of acrylic polymers in the water processing industry is anticipated to boost expansion. Vinyl Acetate is also predicted to increase fast During 2023-2030 due to the increasing demand as a base in sealants, fabric papers, and wood production.

By application market, it is broken down into adhesives paper and paperboard coatings paints and coatings, as well as other. Paints and coatings are believed to have the highest part of the market, and are likely to continue their position through the forecast time.

The majority of consumers are increasingly focused on the appearance and quality of their products and, as a result the increased demand for top-quality coatings and paints that are based on technology is predicted to boost growth in the next few years.

Competitive Landscape of the Emulsion Polymers Market

• Synthomer plc
• BASF SE
• Celanese Corporation
• The Dow Chemical Company
• Arkema S.A.
• Trinseo S.A.
• Asahi Kasei
• Financiera Maderera
• Wacker Chemie
• Celanese
• Omnova Solutions
• Arkema
• DIC
• BATF Industrial
• Nuplex
• DSM

Recent Developments in Emulsion Polymers Market

February 2023: Celanese Corporation has completed an ultra-low capital program to repurpose existing manufacturing and infrastructure assets to enable additional ethylene vinyl acetate (EVA) capacity at its Edmonton, Alberta facility. The development will greatly expand the Acetyl Chain's downstream vinyl offering.

March 2021: The adhesives resins division of Eastman Chemical was purchased by Synthomer PLC for USD 1 billion in November 2021. The acquisition was made to broaden the global reach of the company's goods and services and its product portfolio, which now includes polyolefin polymers, pure monomer resins and dispersions, fatty acid-based resins, and oleochemical product lines.

June 2020: Celanese Corporation has agreed to supply emulsion polymers to Megafarma, an Azelis company, in Mexico.

January 2020: Celanese Corporation plans to expand its global emulsion polymer business. Celanese began debottlenecking VAE production facilities in Nanjing, China, and Geleen, the Netherlands, as part of this expansion. Furthermore, the company announced plans to expand the Nanjing VAE production facility by 66,000 metric tons by 2022 and the Geleen facility by 55,000 metric tons per year by 2023.

March 2018: In its Ludwigshafen facility, German-based BASF SE has increased the size of its Joncryl water-based emulsion production capabilities. This would strengthen the company's position as a top water-based resin and emulsion manufacturer for overprint lacquers, printing inks, and functional coatings for flexible packaging and paper & board applications.

September 2018: A well-known specialty chemical company with headquarters in the UK, Synthomer plc, recently acquired the Austrian SBR business Pischelsdorf of BASF. The rubber styrene butadiene produced by this company is utilized in the paper sector, particularly in packaging. This will improve the paper/packaging applications production network and Synthomer's SBR business.

Regional Insights

Asia Pacific has held a major part in the world market for emulsion polymers with assistance of the developing countries of India as well as China. As construction and building activity in these countries in the developing world expands in the coming years, it is anticipated to bring an enormous contribution to regional revenue from this industry.

Additionally, the growing need for adhesives is likely to result in an overwhelming market for the emulsion polymers. Asia Pacific emulsion polymers market is predicted to grow with a CAGR of greater than 7.1 percent.

Acrylics, a byproduct made up of emulsion polymers has been extensively consumed throughout Asia Pacific. The huge demand for coatings and paints is the primary reason which has led to the huge growth of acrylics.

Segments Covered in the Emulsion Polymers Market

Emulsion Polymers Market Product

• Acrylics
• Styrene-butadiene latex
• Vinyl acetate polymers
• Polyurethane
• Others (Silicone, Hybrid Epoxy

Emulsion Polymers Market End-User

• Paints & Coatings
• Paper & Paperboard
• Adhesives
• Textiles & Non-woven
• Others (Leather, etc.)

Emulsion Polymers Market Region

• North America
• Europe
• Asia Pacific
• Latin America
• Middle East & Africa

Frequently Asked Questions:

Which key factors will influence global emulsion polymers market growth?

The emulsion polymer market is expanding due to increased consumer awareness of painting ideas and protective coatings, as well as a growing trend in interior decor. Furthermore, the widespread use of color and coating mixtures in the automotive industry is another factor driving market growth.

What will be the value of the global emulsion polymers market?

The Global Emulsion Polymers Market is expected to grow rapidly at a 10.9% CAGR consequently, it will grow from its existing size of from $35.01 billion in 2023 to $52.65 billion by 2030.

Which region will contribute notably towards the global emulsion polymers market value?

Asia Pacific is the largest and fastest-growing region in the global polymer emulsion market. The region's polymer emulsion market is expanding due to the rapid expansion of the building construction, durable goods, and transport sectors.

Which are the major players leveraging the global emulsion polymers market growth?

Some of the global emulsion polymers market players are Asahi Kasei, Financiera Maderera, Wacker Chemie, Trinseo, BASF, Celanese, Omnova Solutions, Arkema, DIC, BATF Industrial, Nuplex, and DSM.