Foam Concrete Market Overview
“The global Foam Concrete Market is expected to grow rapidly at a 4.21% CAGR during the Forecast Period of 2023-2030.”
What exactly is foam concrete?
Foam concrete is a versatile material for producing large quantities of low-strength void filling material, easily pumped across long distances, and filling most voids.
Foam concrete is a fluid, flowing material that can search without leveling or compaction, flow through trenches, and envelop pipes, connections, and impediments, making it ideal for reducing loadings, reducing site delivery numbers, and providing temporary, stable material for works.
What is the origin of the name foam concrete?
Foam concrete is a cementitious material with a minimum of 20% air content, typically found in sand cement or cement alone slurry. Propump offers foam compositions ranging from 20% to 85%, with most of its substance containing at least 50% foam.
The foam is mechanically entrained with cementitious foundation material to create a lighter density mixed material.
Foam concretes, typically made with 50% air entrainment, have densities ranging from 400kg/m4 to 1800kg/m4 and strengths between 0.5n/mm2 and 12n/mm2.
Foam concrete, also known as foamed mortar, foamed grout, aerated lightweight concrete, and cellular lightweight concrete, can be misleading.
Foam Concrete Manufacturing Process
The slurry, made from cement, sand, and water, is mixed and stored in a buffer tank, which should be constantly stirred to prevent segregation.
Specialized foam production equipment mixes foaming agent and water separately, with compressed air delivered proportionally to the required foam amount.
Foam concrete, consisting of at least 20% cement-based mortars, is created by mixing foam with slurry.
Key Advantages of Foam Concrete
- It is light in weight. It places less vertical load on the substructure around it.
- It has low thermal conductivity and high sound insulation qualities that regular concrete does not have.
- It is extremely resistant to freezing and thawing.
- Foam concrete is a free-flowing material that can be installed without compaction. Foam concrete adheres to any subgrade contour when placed in foundations or excavations.
- Foam concrete may be easily pumped over long distances at low pressure.
- Foam concrete is a very durable substance. It is as strong as rock and does not degrade.
- The coefficient of permeability of foam concrete is low.
Key Takeaway
- The foam concrete industry is being driven by rising demand for environmentally friendly building materials.
- The growing emphasis on energy-efficient buildings encourages the use of foam concrete.
- Foam concrete has several advantages, including its lightweight nature, thermal insulation, and ease of installation.
- Foam concrete uses are made possible by infrastructure development initiatives.
- Technological improvements in foam concrete manufacturing techniques boost market expansion.
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Growth Factors:
Several factors contribute to the growth and widespread use of the foam concrete industry. These are some of the motivators:
- The growing focus on sustainable construction methods has led to a surge in demand for foam concrete due to its low environmental impact, recyclability, and energy efficiency.
- Foam concrete offers superior thermal insulation, reducing energy consumption in buildings by reducing heating and cooling expenditures, making it a more energy-efficient choice.
- Foam concrete is ideal for weight reduction applications in high-rise buildings, floating structures, and roof insulation due to its low density and lightweight properties.
- Foam concrete is an ideal material for construction projects due to its self-leveling properties and quick filling ability, saving time and effort during the process of pumping or pouring it into various shapes.
Restraints:
Despite its many benefits, the foam concrete business confronts significant hurdles that could stifle its expansion. Among these constraints are:
Limited understanding: The understanding of foam concrete's benefits and applications is limited in certain regions, necessitating education for builders, contractors, and end users to expand market penetration.
Cost Factors: Foam concrete may have higher initial costs due to specialized equipment and foam agents, but long-term benefits like energy savings and lower maintenance can outweigh the initial investment.
Regulatory Obstacles: Regions may have specific building codes or rules limiting foam concrete usage, necessitating industry collaboration and efficient communication with regulatory agencies to overcome these obstacles.
Opportunities:
The foam concrete market offers numerous growth and expansion opportunities. Among these possibilities are:
Infrastructure Development: Foam concrete applications are gaining significant potential due to increased investment in infrastructure development projects, as their lightweight properties reduce structural weight and enhance durability.
Emerging Economies: Emerging economies' rapid urbanization and affordability of housing make foam concrete a viable option due to its low cost and thermal insulation.
Retrofitting & Renovation: Foam concrete is being increasingly used in retrofitting older buildings for energy efficiency and sustainability due to its lightweight and insulating properties, making it an ideal material for improving energy performance.
Growth Drivers:
Various forces shape the growth and development of the foam concrete market. Among these dynamics are:
Technological Advancements: The foam concrete fuel market is being enhanced through continuous research and development efforts, focusing on improving foam agent formulas, mixing processes, and production equipment.
Collaboration and Partnerships: Foam concrete manufacturers, research institutions, and construction businesses are collaborating to exchange knowledge, promote innovation, market expansion, and create customized foam concrete solutions.
Environmental rules: The increasing stringency of environmental rules and a shift towards sustainable construction practices are creating opportunities for foam concrete manufacturers, as governments worldwide promote environmentally friendly building materials.
Foam Concrete Market Segment Analysis
Insulation Applications:
Foam concrete is a popular insulation material, offering energy-efficient solutions for residential and commercial structures, enhancing thermal insulation, reducing energy consumption, and enhancing occupant comfort.
Roofing Applications:
Foam concrete is a cost-effective and efficient wall construction material, offering enhanced thermal efficiency, reduced building time, and superior acoustic insulation.
Applications in Road Construction:
Foam concrete is a lightweight, cost-effective alternative to traditional fill materials in road construction, used to fill voids, stabilize slopes, and reduce overall infrastructure weight.
Residential End-Use Industry:
Foam concrete, renowned for its energy efficiency and cost-effectiveness, is widely used in residential buildings for insulation, roofing, flooring, and wall construction, ensuring environmentally friendly living spaces.
Commercial End-Use Industry:
Foam concrete is a popular choice in the commercial sector for insulation, roofing, and wall construction due to its lightweight properties, thermal insulation, and ease of installation.
End-Use Industry-Industrial:
Foam concrete is a popular choice in the industrial sector for insulation, flooring, and wall construction due to its thermal insulation, fire resistance, and durability.
End-Use Industry- Infrastructure:
Foam concrete is widely utilized in infrastructure development projects like road construction, slope stabilization, and lightweight fill applications due to its lightweight nature, enhancing construction efficiency.
Competitive Landscape of the Foam Concrete Market
- Hanson Australia
- Isoltech Srl
- LafargeHolcim Ltd.
- Litebuilt
- Luca Industries International GmbH
- The Xella Group
- Aerix Industries
- AKG Gazbeton
- Cemex S.A.B. de C.V.
- H and H International A/S
Recent Developments in Foam Concrete Market
September 14, 2023, Imerys announces partnership with VINCI Construction to develop sustainable construction solutions
- The partnership with VINCI Construction marks a major step forward to sustainable development and the reduction of CO2 emissions within the construction industry. Imerys holds the key products needed in France to produce low-carbon concrete, such as Argical metakaolin and calcium carbonate, as well as other innovative solutions for sustainable construction, which are also produced in France.
Memorandum of Understanding with NSRIT, India in the field of foam concrete
In June 2019, Holcim Philippine, a leading cement maker company, announced that it has accomplished its extension of processing plant in La Union, Philippines factory. The company finished the installation of the new grinding equipment and storage facilities in its plant in Bacnotan, La Unin to increase the annual cement production capacity and increase its sales by maintaining a strong footprint in the global market.
Regional Insights
Regional variations in the foam concrete market, focusing on regions such as North America, Europe, Asia Pacific, Latin America, and the Middle East and Africa.
North America:
The North American foam concrete market is expected to grow steadily due to the region's focus on energy-efficient construction practices, with the United States and Canada being the largest contributors.
The market in this area is being influenced by rising infrastructure investments, growing demand for green buildings, and stringent energy efficiency regulations.
North American foam concrete manufacturers are experiencing profitable potential due to the renovation and retrofitting of existing buildings, as well as the demand for lightweight construction materials.
Europe:
Europe dominates the global foam concrete industry, with Germany, the UK, France, and the Nordic countries driving market expansion.
The market is driven by strict environmental regulations, growing acceptance of sustainable construction materials, and the presence of major European construction projects.
The region's focus on energy-efficient and passive housing, along with historic building renovations, presents opportunities for foam concrete applications.
Asia Pacific:
The Asia Pacific market is expected to experience the fastest growth due to rapid infrastructural development and urbanization in countries like China, India, Japan, and Southeast Asia.
The Asia Pacific market is influenced by factors such as cheap housing demand, sustainable construction measures, and the expansion of the construction industry.
Foam concrete manufacturers in the region are experiencing significant market potential due to the increasing demand for thermal insulation solutions, lightweight construction materials, and smart city growth.
Segments Covered in the Foam Concrete Market
Foam Concrete Market By Application:
- Insulation
- Roofing
- Flooring
- Wall Construction
- Road Construction
- Others
Foam Concrete Market By End-Use Industry:
- Residential
- Commercial
- Industrial
- Infrastructure
Foam Concrete Market By Foam Type:
- Open-cell Foam
- Closed-cell Foam
Foam Concrete Market By Density:
- Low-density Foam Concrete
- Medium-density Foam Concrete
- High-density Foam Concrete
Foam Concrete Market By Region
- North America
- Latin America
- Europe
- East Asia
- South Asia
- Oceania
- Middle East and Africa (MEA)
Key Questions Covered:
- Which are the main companies that are currently operating within the market?
- What are the factors that are predicted to propel the growth of the market?
- What are the factors that are expected to limit the growth of the market?
- Which company had the largest market share?
- What are the main opportunities available in the market?
- What are the market size and growth rates of the various segments within the market?
- What are the market sizes and growth rates of the overall market or specific regions ?
- Which region or segment is projected to be the primary driver of market growth during the forecast period?
- What are the significant trends observed in the market?
Chapter 1 Executive Summary
Chapter 2 Assumptions and Acronyms Used
Chapter 3 Research Methodology
Chapter 4 Foam Concrete Market
4.1. Market Dynamics
4.1.1. Drivers
4.1.2. Restraints
4.1.3. Opportunity
4.1.4. Trends
4.2. Scenario Forecast
4.2.1. Demand in Optimistic Scenario
4.2.2. Demand in Likely Scenario
4.2.4. Demand in Conservative Scenario
4.4. Opportunity Map Analysis
4.4. Product Life Cycle Analysis
4.5. Supply Chain Analysis
4.5.1. Supply Side Participants and their Roles
4.5.1.1. Producers
4.5.1.2. Mid-Level Participants (Traders/ Agents/ Brokers)
4.5.1.4. Wholesalers and Distributors
4.5.2. Value Added and Value Created at Node in the Supply Chain
4.5.4. List of Raw Material Suppliers
4.5.4. List of Existing and Potential Buyer’s
4.6. Investment Feasibility Matrix
4.7. Value Chain Analysis
4.7.1. Profit Margin Analysis
4.7.2. Wholesalers and Distributors
4.7.4. Retailers
4.8. PESTLE and Porter’s Analysis
4.9. Regulatory Landscape
4.9.1. By Key Regions
4.9.2. By Key Countries
4.10. Regional Parent Market Outlook
4.11. Production and Consumption Statistics
4.12. Import and Export Statistics
Chapter 5 Global Foam Concrete Market Analysis and Forecast By Type
5.1 Introduction
5.1.1 Key Market Trends & Growth Opportunities By Type
5.1.2 Basis Point Share (BPS) Analysis By Type
5.1.4 Absolute $ Opportunity Assessment By Type
5.2 Foam Concrete Market Size Forecast By Type
5.2.1 Protein Based Foam Generator
5.2.2 Surfactant Based Foam Generator
5.2.4 Enzyme Based Foam Generator
5.2.4 Synthetic Based Foam Generator
5.4 Market Attractiveness Analysis By Type
Chapter 6 Global Foam Concrete Market Analysis and Forecast By Application
6.1 Introduction
6.1.1 Key Market Trends & Growth Opportunities By Application
6.1.2 Basis Point Share (BPS) Analysis By Application
6.1.4 Absolute $ Opportunity Assessment By Application
6.2 Foam Concrete Market Size Forecast By Application
6.2.1 Engineering
6.2.2 Industry
6.2.4 Housing Construction
6.2.4 Garden
6.2.5 Infrastructure
6.2.6 Energy-efficient Buildings
6.2.7 Others
6.4 Market Attractiveness Analysis By Application
Chapter 7 Global Foam Concrete Market Analysis and Forecast By Distribution Channel
7.1 Introduction
7.1.1 Key Market Trends & Growth Opportunities By Distribution Channel
7.1.2 Basis Point Share (BPS) Analysis By Distribution Channel
7.1.4 Absolute $ Opportunity Assessment By Distribution Channel
7.2 Foam Concrete Market Size Forecast By Distribution Channel
7.2.1 Direct Sales
7.2.2 Distributors
7.2.4 E-commerce
7.4 Market Attractiveness Analysis By Distribution Channel
Chapter 8 Global Foam Concrete Market Analysis and Forecast by Region
8.1 Introduction
8.1.1 Key Market Trends & Growth Opportunities by Region
8.1.2 Basis Point Share (BPS) Analysis by Region
8.1.4 Absolute $ Opportunity Assessment by Region
8.2 Foam Concrete Market Size Forecast by Region
8.2.1 North America
8.2.2 Europe
8.2.4 Asia Pacific
8.2.4 Latin America
8.2.5 Middle East & Africa (MEA)
8.4 Market Attractiveness Analysis by Region
Chapter 9 Coronavirus Disease (COVID-19) Impact
9.1 Introduction
9.2 Current & Future Impact Analysis
9.4 Economic Impact Analysis
9.4 Government Policies
9.5 Investment Scenario
Chapter 10 North America Foam Concrete Analysis and Forecast
10.1 Introduction
10.2 North America Foam Concrete Market Size Forecast by Country
10.2.1 U.S.
10.2.2 Canada
10.4 Basis Point Share (BPS) Analysis by Country
10.4 Absolute $ Opportunity Assessment by Country
10.5 Market Attractiveness Analysis by Country
10.6 North America Foam Concrete Market Size Forecast By Type
10.6.1 Protein Based Foam Generator
10.6.2 Surfactant Based Foam Generator
10.6.4 Enzyme Based Foam Generator
10.6.4 Synthetic Based Foam Generator
10.7 Basis Point Share (BPS) Analysis By Type
10.8 Absolute $ Opportunity Assessment By Type
10.9 Market Attractiveness Analysis By Type
10.10 North America Foam Concrete Market Size Forecast By Application
10.10.1 Engineering
10.10.2 Industry
10.10.4 Housing Construction
10.10.4 Garden
10.10.5 Infrastructure
10.10.6 Energy-efficient Buildings
10.10.7 Others
10.11 Basis Point Share (BPS) Analysis By Application
10.12 Absolute $ Opportunity Assessment By Application
10.14 Market Attractiveness Analysis By Application
10.14 North America Foam Concrete Market Size Forecast By Distribution Channel
10.14.1 Direct Sales
10.14.2 Distributors
10.14.4 E-commerce
10.13 Basis Point Share (BPS) Analysis By Distribution Channel
10.16 Absolute $ Opportunity Assessment By Distribution Channel
10.17 Market Attractiveness Analysis By Distribution Channel
Chapter 11 Europe Foam Concrete Analysis and Forecast
11.1 Introduction
11.2 Europe Foam Concrete Market Size Forecast by Country
11.2.1 Germany
11.2.2 France
11.2.4 Italy
11.2.4 U.K.
11.2.5 Spain
11.2.6 Russia
11.2.7 Rest of Europe
11.4 Basis Point Share (BPS) Analysis by Country
11.4 Absolute $ Opportunity Assessment by Country
11.5 Market Attractiveness Analysis by Country
11.6 Europe Foam Concrete Market Size Forecast By Type
11.6.1 Protein Based Foam Generator
11.6.2 Surfactant Based Foam Generator
11.6.4 Enzyme Based Foam Generator
11.6.4 Synthetic Based Foam Generator
11.7 Basis Point Share (BPS) Analysis By Type
11.8 Absolute $ Opportunity Assessment By Type
11.9 Market Attractiveness Analysis By Type
11.10 Europe Foam Concrete Market Size Forecast By Application
11.10.1 Engineering
11.10.2 Industry
11.10.4 Housing Construction
11.10.4 Garden
11.10.5 Infrastructure
11.10.6 Energy-efficient Buildings
11.10.7 Others
11.11 Basis Point Share (BPS) Analysis By Application
11.12 Absolute $ Opportunity Assessment By Application
11.14 Market Attractiveness Analysis By Application
11.14 Europe Foam Concrete Market Size Forecast By Distribution Channel
11.14.1 Direct Sales
11.14.2 Distributors
11.14.4 E-commerce
11.13 Basis Point Share (BPS) Analysis By Distribution Channel
11.16 Absolute $ Opportunity Assessment By Distribution Channel
11.17 Market Attractiveness Analysis By Distribution Channel
Chapter 12 Asia Pacific Foam Concrete Analysis and Forecast
12.1 Introduction
12.2 Asia Pacific Foam Concrete Market Size Forecast by Country
12.2.1 China
12.2.2 Japan
12.2.4 South Korea
12.2.4 India
12.2.5 Australia
12.2.6 South East Asia (SEA)
12.2.7 Rest of Asia Pacific (APAC)
12.4 Basis Point Share (BPS) Analysis by Country
12.4 Absolute $ Opportunity Assessment by Country
12.5 Market Attractiveness Analysis by Country
12.6 Asia Pacific Foam Concrete Market Size Forecast By Type
12.6.1 Protein Based Foam Generator
12.6.2 Surfactant Based Foam Generator
12.6.4 Enzyme Based Foam Generator
12.6.4 Synthetic Based Foam Generator
12.7 Basis Point Share (BPS) Analysis By Type
12.8 Absolute $ Opportunity Assessment By Type
12.9 Market Attractiveness Analysis By Type
12.10 Asia Pacific Foam Concrete Market Size Forecast By Application
12.10.1 Engineering
12.10.2 Industry
12.10.4 Housing Construction
12.10.4 Garden
12.10.5 Infrastructure
12.10.6 Energy-efficient Buildings
12.10.7 Others
12.11 Basis Point Share (BPS) Analysis By Application
12.12 Absolute $ Opportunity Assessment By Application
12.14 Market Attractiveness Analysis By Application
12.14 Asia Pacific Foam Concrete Market Size Forecast By Distribution Channel
12.14.1 Direct Sales
12.14.2 Distributors
12.14.4 E-commerce
12.13 Basis Point Share (BPS) Analysis By Distribution Channel
12.16 Absolute $ Opportunity Assessment By Distribution Channel
12.17 Market Attractiveness Analysis By Distribution Channel
Chapter 13 Competition Landscape
13.1 Foam Concrete Market: Competitive Dashboard
13.2 Global Foam Concrete Market: Market Share Analysis, 2022
13.3 Company Profiles (Details – Overview, Financials, Developments, Strategy)
13.3.1 LafargeHolicim
13.3.2 CEMEX
13.3.3 CNBM
13.3.4 EUROCEMENT
13.3.5 VOTORANTIM Group
13.3.6 Luca Industries International
13.3.7 Boral Concrete
13.3.8 Grupo ACS
13.3.9 Vinci
13.3.10 Hochtief
13.3.11 Bouygues
13.3.12 Bechtel Corporation
13.3.13 Leighton Holdings
13.3.14 Shanghai Construction Group
13.3.13 STRABAG
