Foam Concrete Market Overview

“The global Foam Concrete Market is expected to grow rapidly at a 4.21% CAGR during the Forecast Period of 2023-2030.”

What exactly is foam concrete?

Foam concrete is a versatile material for producing large quantities of low-strength void filling material, easily pumped across long distances, and filling most voids.

Foam concrete is a fluid, flowing material that can search without leveling or compaction, flow through trenches, and envelop pipes, connections, and impediments, making it ideal for reducing loadings, reducing site delivery numbers, and providing temporary, stable material for works.

What is the origin of the name foam concrete?

Foam concrete is a cementitious material with a minimum of 20% air content, typically found in sand cement or cement alone slurry. Propump offers foam compositions ranging from 20% to 85%, with most of its substance containing at least 50% foam.

The foam is mechanically entrained with cementitious foundation material to create a lighter density mixed material.

Foam concretes, typically made with 50% air entrainment, have densities ranging from 400kg/m4 to 1800kg/m4 and strengths between 0.5n/mm2 and 12n/mm2.

Foam concrete, also known as foamed mortar, foamed grout, aerated lightweight concrete, and cellular lightweight concrete, can be misleading.

Foam Concrete Manufacturing Process

The slurry, made from cement, sand, and water, is mixed and stored in a buffer tank, which should be constantly stirred to prevent segregation.

Specialized foam production equipment mixes foaming agent and water separately, with compressed air delivered proportionally to the required foam amount.

Foam concrete, consisting of at least 20% cement-based mortars, is created by mixing foam with slurry.

Key Advantages of Foam Concrete

• It is light in weight. It places less vertical load on the substructure around it.
• It has low thermal conductivity and high sound insulation qualities that regular concrete does not have.
• It is extremely resistant to freezing and thawing.
• Foam concrete is a free-flowing material that can be installed without compaction. Foam concrete adheres to any subgrade contour when placed in foundations or excavations.
• Foam concrete may be easily pumped over long distances at low pressure.
• Foam concrete is a very durable substance. It is as strong as rock and does not degrade.
• The coefficient of permeability of foam concrete is low.

Key Takeaway

• The foam concrete industry is being driven by rising demand for environmentally friendly building materials.
• The growing emphasis on energy-efficient buildings encourages the use of foam concrete.
• Foam concrete has several advantages, including its lightweight nature, thermal insulation, and ease of installation.
• Foam concrete uses are made possible by infrastructure development initiatives.
• Technological improvements in foam concrete manufacturing techniques boost market expansion.

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Growth Factors:

Several factors contribute to the growth and widespread use of the foam concrete industry. These are some of the motivators:

• The growing focus on sustainable construction methods has led to a surge in demand for foam concrete due to its low environmental impact, recyclability, and energy efficiency.
• Foam concrete offers superior thermal insulation, reducing energy consumption in buildings by reducing heating and cooling expenditures, making it a more energy-efficient choice.
• Foam concrete is ideal for weight reduction applications in high-rise buildings, floating structures, and roof insulation due to its low density and lightweight properties.
• Foam concrete is an ideal material for construction projects due to its self-leveling properties and quick filling ability, saving time and effort during the process of pumping or pouring it into various shapes.

Restraints:

Despite its many benefits, the foam concrete business confronts significant hurdles that could stifle its expansion. Among these constraints are:

Limited understanding: The understanding of foam concrete's benefits and applications is limited in certain regions, necessitating education for builders, contractors, and end users to expand market penetration.

Cost Factors: Foam concrete may have higher initial costs due to specialized equipment and foam agents, but long-term benefits like energy savings and lower maintenance can outweigh the initial investment.

Regulatory Obstacles: Regions may have specific building codes or rules limiting foam concrete usage, necessitating industry collaboration and efficient communication with regulatory agencies to overcome these obstacles.

Opportunities:

The foam concrete market offers numerous growth and expansion opportunities. Among these possibilities are:

Infrastructure Development: Foam concrete applications are gaining significant potential due to increased investment in infrastructure development projects, as their lightweight properties reduce structural weight and enhance durability.

Emerging Economies: Emerging economies' rapid urbanization and affordability of housing make foam concrete a viable option due to its low cost and thermal insulation.

Retrofitting & Renovation: Foam concrete is being increasingly used in retrofitting older buildings for energy efficiency and sustainability due to its lightweight and insulating properties, making it an ideal material for improving energy performance.

Growth Drivers:

Various forces shape the growth and development of the foam concrete market. Among these dynamics are:

Technological Advancements: The foam concrete fuel market is being enhanced through continuous research and development efforts, focusing on improving foam agent formulas, mixing processes, and production equipment.

Collaboration and Partnerships: Foam concrete manufacturers, research institutions, and construction businesses are collaborating to exchange knowledge, promote innovation, market expansion, and create customized foam concrete solutions.

Environmental rules: The increasing stringency of environmental rules and a shift towards sustainable construction practices are creating opportunities for foam concrete manufacturers, as governments worldwide promote environmentally friendly building materials.

Foam Concrete Market Segment Analysis

Insulation Applications:

Foam concrete is a popular insulation material, offering energy-efficient solutions for residential and commercial structures, enhancing thermal insulation, reducing energy consumption, and enhancing occupant comfort.

Roofing Applications:

Foam concrete is a cost-effective and efficient wall construction material, offering enhanced thermal efficiency, reduced building time, and superior acoustic insulation.

Applications in Road Construction:

Foam concrete is a lightweight, cost-effective alternative to traditional fill materials in road construction, used to fill voids, stabilize slopes, and reduce overall infrastructure weight.

Residential End-Use Industry:

Foam concrete, renowned for its energy efficiency and cost-effectiveness, is widely used in residential buildings for insulation, roofing, flooring, and wall construction, ensuring environmentally friendly living spaces.

Commercial End-Use Industry:

Foam concrete is a popular choice in the commercial sector for insulation, roofing, and wall construction due to its lightweight properties, thermal insulation, and ease of installation.

End-Use Industry-Industrial:

Foam concrete is a popular choice in the industrial sector for insulation, flooring, and wall construction due to its thermal insulation, fire resistance, and durability.

End-Use Industry- Infrastructure:

Foam concrete is widely utilized in infrastructure development projects like road construction, slope stabilization, and lightweight fill applications due to its lightweight nature, enhancing construction efficiency.

Competitive Landscape of the Foam Concrete Market

• Hanson Australia
• Isoltech Srl
• LafargeHolcim Ltd.
• Litebuilt
• Luca Industries International GmbH
• The Xella Group
• Aerix Industries
• AKG Gazbeton
• Cemex S.A.B. de C.V.
• H and H International A/S

Recent Developments in Foam Concrete Market

September 14, 2023, Imerys announces partnership with VINCI Construction to develop sustainable construction solutions

• The partnership with VINCI Construction marks a major step forward to sustainable development and the reduction of CO2 emissions within the construction industry. Imerys holds the key products needed in France to produce low-carbon concrete, such as Argical metakaolin and calcium carbonate, as well as other innovative solutions for sustainable construction, which are also produced in France.

Memorandum of Understanding with NSRIT, India in the field of foam concrete

• Luca Industries hereby announces the signing of a Memorandum of Understanding with Nadimpalli Satyanarayana Raju Institute of Technology (NSRIT)

In June 2019, Holcim Philippine, a leading cement maker company, announced that it has accomplished its extension of processing plant in La Union, Philippines factory. The company finished the installation of the new grinding equipment and storage facilities in its plant in Bacnotan, La Unin to increase the annual cement production capacity and increase its sales by maintaining a strong footprint in the global market.

Regional Insights

Regional variations in the foam concrete market, focusing on regions such as North America, Europe, Asia Pacific, Latin America, and the Middle East and Africa.

North America:

The North American foam concrete market is expected to grow steadily due to the region's focus on energy-efficient construction practices, with the United States and Canada being the largest contributors.

The market in this area is being influenced by rising infrastructure investments, growing demand for green buildings, and stringent energy efficiency regulations.

North American foam concrete manufacturers are experiencing profitable potential due to the renovation and retrofitting of existing buildings, as well as the demand for lightweight construction materials.

Europe:

Europe dominates the global foam concrete industry, with Germany, the UK, France, and the Nordic countries driving market expansion.

The market is driven by strict environmental regulations, growing acceptance of sustainable construction materials, and the presence of major European construction projects.

The region's focus on energy-efficient and passive housing, along with historic building renovations, presents opportunities for foam concrete applications.

Asia Pacific:

The Asia Pacific market is expected to experience the fastest growth due to rapid infrastructural development and urbanization in countries like China, India, Japan, and Southeast Asia.

The Asia Pacific market is influenced by factors such as cheap housing demand, sustainable construction measures, and the expansion of the construction industry.

Foam concrete manufacturers in the region are experiencing significant market potential due to the increasing demand for thermal insulation solutions, lightweight construction materials, and smart city growth.

Segments Covered in the Foam Concrete Market

Foam Concrete Market By Application:

• Insulation
• Roofing
• Flooring
• Wall Construction
• Road Construction
• Others

Foam Concrete Market By End-Use Industry:

• Residential
• Commercial
• Industrial
• Infrastructure

Foam Concrete Market By Foam Type:

• Open-cell Foam
• Closed-cell Foam

Foam Concrete Market By Density:

• Low-density Foam Concrete
• Medium-density Foam Concrete
• High-density Foam Concrete

Foam Concrete Market By Region

• North America
• Latin America
• Europe
• East Asia
• South Asia
• Oceania
• Middle East and Africa (MEA)

Key Questions Covered:

• Which are the main companies that are currently operating within the market?
• What are the factors that are predicted to propel the growth of the market?
• What are the factors that are expected to limit the growth of the market?
• Which company had the largest market share?
• What are the main opportunities available in the market?
• What are the market size and growth rates of the various segments within the market?
• What are the market sizes and growth rates of the overall market or specific regions ?
• Which region or segment is projected to be the primary driver of market growth during the forecast period?
• What are the significant trends observed in the market?

Chapter 1 Executive Summary

Chapter 2 Assumptions and Acronyms Used

Chapter 3 Research Methodology

Chapter 4 Foam Concrete Market

4.1. Market Dynamics

4.1.1. Drivers

4.1.2. Restraints

4.1.3. Opportunity

4.1.4. Trends

4.2. Scenario Forecast

4.2.1. Demand in Optimistic Scenario

4.2.2. Demand in Likely Scenario

4.2.4. Demand in Conservative Scenario

4.4. Opportunity Map Analysis

4.4. Product Life Cycle Analysis

4.5. Supply Chain Analysis

4.5.1. Supply Side Participants and their Roles

4.5.1.1. Producers

4.5.1.2. Mid-Level Participants (Traders/ Agents/ Brokers)

4.5.1.4. Wholesalers and Distributors

4.5.2. Value Added and Value Created at Node in the Supply Chain

4.5.4. List of Raw Material Suppliers

4.5.4. List of Existing and Potential Buyer’s

4.6. Investment Feasibility Matrix

4.7. Value Chain Analysis

4.7.1. Profit Margin Analysis

4.7.2. Wholesalers and Distributors

4.7.4. Retailers

4.8. PESTLE and Porter’s Analysis

4.9. Regulatory Landscape

4.9.1. By Key Regions

4.9.2. By Key Countries

4.10. Regional Parent Market Outlook

4.11. Production and Consumption Statistics

4.12. Import and Export Statistics

 

Chapter 5 Global Foam Concrete Market Analysis and Forecast By Type

   5.1 Introduction

      5.1.1 Key Market Trends & Growth Opportunities By Type

      5.1.2 Basis Point Share (BPS) Analysis By Type

      5.1.4 Absolute $ Opportunity Assessment By Type

   5.2 Foam Concrete Market Size Forecast By Type

      5.2.1 Protein Based Foam Generator

      5.2.2 Surfactant Based Foam Generator

      5.2.4 Enzyme Based Foam Generator

      5.2.4 Synthetic Based Foam Generator

   5.4 Market Attractiveness Analysis By Type

 

Chapter 6 Global Foam Concrete Market Analysis and Forecast By Application

   6.1 Introduction

      6.1.1 Key Market Trends & Growth Opportunities By Application

      6.1.2 Basis Point Share (BPS) Analysis By Application

      6.1.4 Absolute $ Opportunity Assessment By Application

   6.2 Foam Concrete Market Size Forecast By Application

      6.2.1 Engineering

      6.2.2 Industry

      6.2.4 Housing Construction

      6.2.4 Garden

      6.2.5 Infrastructure

      6.2.6 Energy-efficient Buildings

      6.2.7 Others

   6.4 Market Attractiveness Analysis By Application

 

Chapter 7 Global Foam Concrete Market Analysis and Forecast By Distribution Channel

   7.1 Introduction

      7.1.1 Key Market Trends & Growth Opportunities By Distribution Channel

      7.1.2 Basis Point Share (BPS) Analysis By Distribution Channel

      7.1.4 Absolute $ Opportunity Assessment By Distribution Channel

   7.2 Foam Concrete Market Size Forecast By Distribution Channel

      7.2.1 Direct Sales

      7.2.2 Distributors

      7.2.4 E-commerce

   7.4 Market Attractiveness Analysis By Distribution Channel

 

Chapter 8 Global Foam Concrete Market Analysis and Forecast by Region

   8.1 Introduction

      8.1.1 Key Market Trends & Growth Opportunities by Region

      8.1.2 Basis Point Share (BPS) Analysis by Region

      8.1.4 Absolute $ Opportunity Assessment by Region

   8.2 Foam Concrete Market Size Forecast by Region

      8.2.1 North America

      8.2.2 Europe

      8.2.4 Asia Pacific

      8.2.4 Latin America

      8.2.5 Middle East & Africa (MEA)

   8.4 Market Attractiveness Analysis by Region

 

Chapter 9 Coronavirus Disease (COVID-19) Impact

   9.1 Introduction

   9.2 Current & Future Impact Analysis

   9.4 Economic Impact Analysis

   9.4 Government Policies

   9.5 Investment Scenario

 

Chapter 10 North America Foam Concrete Analysis and Forecast

   10.1 Introduction

   10.2 North America Foam Concrete Market Size Forecast by Country

      10.2.1 U.S.

      10.2.2 Canada

   10.4 Basis Point Share (BPS) Analysis by Country

   10.4 Absolute $ Opportunity Assessment by Country

   10.5 Market Attractiveness Analysis by Country

   10.6 North America Foam Concrete Market Size Forecast By Type

      10.6.1 Protein Based Foam Generator

      10.6.2 Surfactant Based Foam Generator

      10.6.4 Enzyme Based Foam Generator

      10.6.4 Synthetic Based Foam Generator

   10.7 Basis Point Share (BPS) Analysis By Type

   10.8 Absolute $ Opportunity Assessment By Type

   10.9 Market Attractiveness Analysis By Type

   10.10 North America Foam Concrete Market Size Forecast By Application

      10.10.1 Engineering

      10.10.2 Industry

      10.10.4 Housing Construction

      10.10.4 Garden

      10.10.5 Infrastructure

      10.10.6 Energy-efficient Buildings

      10.10.7 Others

   10.11 Basis Point Share (BPS) Analysis By Application

   10.12 Absolute $ Opportunity Assessment By Application

   10.14 Market Attractiveness Analysis By Application

   10.14 North America Foam Concrete Market Size Forecast By Distribution Channel

      10.14.1 Direct Sales

      10.14.2 Distributors

      10.14.4 E-commerce

   10.13 Basis Point Share (BPS) Analysis By Distribution Channel

   10.16 Absolute $ Opportunity Assessment By Distribution Channel

   10.17 Market Attractiveness Analysis By Distribution Channel

 

Chapter 11 Europe Foam Concrete Analysis and Forecast

   11.1 Introduction

   11.2 Europe Foam Concrete Market Size Forecast by Country

      11.2.1 Germany

      11.2.2 France

      11.2.4 Italy

      11.2.4 U.K.

      11.2.5 Spain

      11.2.6 Russia

      11.2.7 Rest of Europe

   11.4 Basis Point Share (BPS) Analysis by Country

   11.4 Absolute $ Opportunity Assessment by Country

   11.5 Market Attractiveness Analysis by Country

   11.6 Europe Foam Concrete Market Size Forecast By Type

      11.6.1 Protein Based Foam Generator

      11.6.2 Surfactant Based Foam Generator

      11.6.4 Enzyme Based Foam Generator

      11.6.4 Synthetic Based Foam Generator

   11.7 Basis Point Share (BPS) Analysis By Type

   11.8 Absolute $ Opportunity Assessment By Type

   11.9 Market Attractiveness Analysis By Type

   11.10 Europe Foam Concrete Market Size Forecast By Application

      11.10.1 Engineering

      11.10.2 Industry

      11.10.4 Housing Construction

      11.10.4 Garden

      11.10.5 Infrastructure

      11.10.6 Energy-efficient Buildings

      11.10.7 Others

   11.11 Basis Point Share (BPS) Analysis By Application

   11.12 Absolute $ Opportunity Assessment By Application

   11.14 Market Attractiveness Analysis By Application

   11.14 Europe Foam Concrete Market Size Forecast By Distribution Channel

      11.14.1 Direct Sales

      11.14.2 Distributors

      11.14.4 E-commerce

   11.13 Basis Point Share (BPS) Analysis By Distribution Channel

   11.16 Absolute $ Opportunity Assessment By Distribution Channel

   11.17 Market Attractiveness Analysis By Distribution Channel

 

Chapter 12 Asia Pacific Foam Concrete Analysis and Forecast

   12.1 Introduction

   12.2 Asia Pacific Foam Concrete Market Size Forecast by Country

      12.2.1 China

      12.2.2 Japan

      12.2.4 South Korea

      12.2.4 India

      12.2.5 Australia

      12.2.6 South East Asia (SEA)

      12.2.7 Rest of Asia Pacific (APAC)

   12.4 Basis Point Share (BPS) Analysis by Country

   12.4 Absolute $ Opportunity Assessment by Country

   12.5 Market Attractiveness Analysis by Country

   12.6 Asia Pacific Foam Concrete Market Size Forecast By Type

      12.6.1 Protein Based Foam Generator

      12.6.2 Surfactant Based Foam Generator

      12.6.4 Enzyme Based Foam Generator

      12.6.4 Synthetic Based Foam Generator

   12.7 Basis Point Share (BPS) Analysis By Type

   12.8 Absolute $ Opportunity Assessment By Type

   12.9 Market Attractiveness Analysis By Type

   12.10 Asia Pacific Foam Concrete Market Size Forecast By Application

      12.10.1 Engineering

      12.10.2 Industry

      12.10.4 Housing Construction

      12.10.4 Garden

      12.10.5 Infrastructure

      12.10.6 Energy-efficient Buildings

      12.10.7 Others

   12.11 Basis Point Share (BPS) Analysis By Application

   12.12 Absolute $ Opportunity Assessment By Application

   12.14 Market Attractiveness Analysis By Application

   12.14 Asia Pacific Foam Concrete Market Size Forecast By Distribution Channel

      12.14.1 Direct Sales

      12.14.2 Distributors

      12.14.4 E-commerce

   12.13 Basis Point Share (BPS) Analysis By Distribution Channel

   12.16 Absolute $ Opportunity Assessment By Distribution Channel

   12.17 Market Attractiveness Analysis By Distribution Channel

 Chapter 13 Competition Landscape 

   13.1 Foam Concrete Market: Competitive Dashboard
   13.2 Global Foam Concrete Market: Market Share Analysis, 2022
   13.3 Company Profiles (Details â€“ Overview, Financials, Developments, Strategy) 
      13.3.1  LafargeHolicim
      13.3.2 CEMEX
      13.3.3 CNBM
      13.3.4 EUROCEMENT
      13.3.5 VOTORANTIM Group
      13.3.6 Luca Industries International
      13.3.7 Boral Concrete
      13.3.8 Grupo ACS
      13.3.9 Vinci
      13.3.10 Hochtief
      13.3.11 Bouygues
      13.3.12 Bechtel Corporation
      13.3.13 Leighton Holdings
      13.3.14 Shanghai Construction Group
      13.3.13 STRABAG

Research Methodology