Concrete Block and Brick Manufacturing Market Overview

“The Global Concrete Block and Brick Manufacturing Market is expected to grow rapidly at a 5.9% CAGR consequently, it will grow from its existing size of from $2150 Billion in 2023 to $3100.52 billion by 2030.”

The concrete used to construct concrete blocks is a mix of portland cement that has been powdered as well as water, sand and gravel. It results in an unnaturally gray block that has an extremely smooth surface and a very high compressive strength.

The common concrete block weighs 38-43 pounds (17.2-19.5 kilograms). The concrete mix used to make blocks is more enriched with a higher percentage of sand and a lesser amount of water and gravel than the concrete mixes employed for general use. This creates a dry, rigid mixture which holds its shape even after taken out of the mold.

If the granulated coal or volcanic cinders are employed instead of gravel and sand and the resultant block is often referred to as the block made of cinders. This results in an opaque gray block that has an average-to-coarse texture on the surface strong, with excellent properties for sound insulation, and greater thermal insulation value as compared to the concrete blocks. The typical block of cinder weighs between 26-33 lbs (11.8-15.0 grams).

Concrete blocks with a lighter weight are constructed by replacing the sand or gravel by expanding clay, shale or slate. Expanded clay, shale and slate are created using the crushing of raw materials, and heating them up to 2000 degrees Fahrenheit (1093degC).

When the temperature is at this point, the material expands or expands, as a result of the rapid release of gases triggered by the burning of small amounts of organic matter that is trapped within. A normal light-weight block weighs 22 to 28 lbs (10.0-12.7 kilograms) and can be used to construct load-bearing wall and divisions. Slag from the blast furnace that has been expanded as well as other natural volcanic materials like scoria and pumice are also used to construct blocks that are lightweight.

Alongside the fundamental ingredients, the concrete mixture made into blocks can contain other chemical compounds, also known as admixtures to alter the curing process and increase the strength of compressive forces or increase the workability.

The mix may contain pigments that make the blocks uniform in hue throughout and the outside of the blocks could have a bake-on coating to provide a decorative appearance or to protect against chemical attack. The glazes are typically made using a thermosetting resinous binder silica sand, silica, as well as color-changing pigments.

The bricks can be described as rectangular pieces usually made from dried clay. Bricks are classified by the materials used in manufacturing. The most commonly used types of bricks is clay, sand-lime, and fly ash lime, clay, water and air-entraining substances.

Concrete blocks, also called cement bricks, also known as masonry units (CMU) are produced by the mixing of portland cement with water, sand along with other aggregates. The mixture will then be pumped into molds of the predetermined size and shape, and these blocks are then cured in the incinerator.

The entire process of making concrete blocks can be classified into molding, mixing, cubing, and curing. Mixing is the process of mixing the necessary quantities of sand, gravel and cement is the basis for an concrete paste. In this phase, various coloring pigments, dyes and admixture chemicals are added to make vibrant concrete blocks.

The process of molding is the next stage in concrete block manufacturing. In this process, it is the mixture of concrete that's placed into the mold by the machine for making blocks. Following this, the mix is compressed due to the weight of mold head in the mold cavity. After the mold is molded, a pallet of blocks is moved for curing.

In the curing process the pallet of blocks are placed on the loader, which is then transferred to the curing rack in the kiln. Two kinds of kilns can be employed, namely a for curing: low pressure steam kiln (room temperatures) as well as high pressure steam kiln (300-375degF (149-191degC) and pressure of 80-185 PSI (5.5-12.8 bars)) that aids with curing of the pallet.

Cubing is the final step of the concrete block manufacturing process which is where the pallets of block are made rough and stone-like by molding two blocks. They are then struck hard enough to cross the space in between.

Demand Outlook

The market that manufactures bricks and concrete is driven by expanding construction industry in Asia-Pacific as well as in the Middle East region. The increasing population of Asian countries drives the need for commercial, residential as well as public utilities infrastructure.

Additionally, the fact that governments are actively active in encouraging the construction industry through programs or investments in the region. It is also a important factor driving the development of the construction industry throughout the Asia-Pacific.

The increase in disposable income, current trend towards the nuclear family, increasing urbanization shifting lifestyles, and favorable public support for the region are also stimulating the growth of markets.

The increasing the development of commercial infrastructures within areas in Middle East regions to promote tourism and decrease dependence on the oil and gas industry via Saudi Vision 2030 initiatives is also boosting construction. This is likely to increase demand for bricks and concrete blocks.

However, the development of the market limited by the high cost of building with concrete blocks as well as the weak Tensile strength of concrete blocks. Concrete blocks are quite expensive when compared with traditional building materials.

For instance, the price of concrete blocks is 3 to 2 times higher in comparison to stick frames or wood construction. However, the rise of innovative products like polystyrene concrete blocks and photocatalytic blocks, fly-ash bricks or recycled concrete block could bring about a significant expansion opportunity for the market.

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Market Dynamics

Growth Drivers

Growing Need in the Construction Sector for Autoclaved Aerated Concrete Blocks and Bricks to Support Market Expansion

The product's demand has increased as a result of the building's increased strength and durability. For example, autoclaved aerated concrete bricks and blocks provide a sturdy architectural framework in addition to visual beauty. As a result, the product is frequently utilized in commercial buildings, museums, and airports.

Complex buildings can be cast using aerated concrete blocks and bricks that have been autoclaved. Extreme tensile strength, reduced damage, and an extended lifespan are made possible by this special structure. Additionally, the product is lighter and more durable than regular concrete bricks and blocks due to its high tensile strength and capacity for load sharing. Nevertheless, the utilization of autoclaved aerated concrete blocks and bricks renders them valuable for innovative building techniques by enabling them to build with flexibility.

The construction industry is impacted by changes in the built environment and current architectural trends. For example, construction companies are offering creative designs like cantilever balconies, unitized curtain walls combined with glazing assembly, floating stairs, and more. All of these applications make use of autoclaved aerated concrete bricks and blocks because they provide excellent mechanical qualities and a dynamic finish.

Furthermore, because to the growing need for modular design across the globe, the production of autoclaved aerated concrete bricks and blocks is steadily expanding. It is the quickest method for building construction. The pieces of a modular building are constructed off-site and put together on-site. The product's demand is increased via this procedure.

Restraints

The introduction of improved building materials and their effects on the environment could hinder the market's growth.

The building industry has benefited from the usage of products, but expansion may be hampered by emissions from product manufacturing. Since Portland cement makes up the majority of concrete blocks, they release a significant amount of carbon dioxide (CO2), which is harmful to human health and causes pollution of the air, soil, and water.

The advent of new and improved building materials explained the worldwide market's sluggish expansion despite environmental concerns. Customers find product cracking to be a serious issue, which drives up demand for improved and novel raw materials. Numerous academics have created substitutes in order to address the issues related to construction materials. It is predicted that these substitutes will impede the market.

Trends

Growing Consumer Interest in Eco-Friendly Concrete and Bricks Could Open Up New Markets

The building industry's explosive growth combined with the government's support of public affairs will present a chance to gain market share in developing nations. Manufacturers of concrete bricks can improve their offerings to meet customer demands. To improve the form, quality, and tensile strength, for example, manufacturers may add accelerating, waterproofing, and water-reducing admixtures. Additionally, admixture may lower the product's production costs.

Bricks and concrete blocks are among the most important building materials used in the construction sector. A maker of products has a huge possibility to use improved raw materials to generate both new and various sizes of products.  As a result, these cutting-edge designs will likely be utilized beyond just exterior applications.

Therefore, it is anticipated that during the projected period, all of these factors would generate a significant opportunity for the market size to grow.

Opportunities

Innovative, Sustainable Brick Manufacturing Processes Open Up Business Prospects for Newcomers

In addition to real estate magnates, startups are currently in the business of creating houses that are warm in the winter and cool in the summer. An Assamese engineering team is becoming well-known for developing a unique lightweight brick with plastic embedded in it that uses fly ash from thermal power stations, waste plastic, and cement. Businesses that produce concrete blocks and bricks ought to learn from these trailblazers and work with academics to produce bricks with electric machinery in order to reduce carbon emissions into the atmosphere.

Compared to traditional bricks, fly ash from thermal power plants, waste plastic, and cement are used to make relatively lightweight bricks.

Market Segment Analysis

According to the product type The market is divided into Brick block and Concrete. Brick segment was the one with the most market share due to the rising awareness about benefits of using of bricks for construction. simple availability of the raw material needed for its production as well as the rapid growth of urbanization, development in infrastructure development and the rise of industrialization have fueled increasing demand for bricks used in the construction of masonry.

The primary drivers for demand in emerging nations are the rising incomes and buying power of the population as well as the growing demand from industries that use end-use materials, such as infrastructure commercial real estate as well as residential building.

Based on the application The market is split into Commercial, Residential and Industrial. The residential segment has the most of the market, as the need for roofing materials used in residential homes and the growing legislative and institutional support for building the infrastructure for housing in developing economies are two factors that are contributing to the growth of the residential sector.

The demands for housing construction are heavily influenced by the growing demand for single-family houses, simple access to financing, as well as low interest rates. The growth is expected to be driven by lower interest rates, a rise in income, and increased government investments in Germany.

As people grow increasing, there will be an increased demand for building development and redevelopment that will raise the demand of commercial building. Furthermore, for efficient use of energy and other materials used in construction, governments around the world have established programs that are aimed to designing, building and operating structures that are in line with the idea of sustainable construction.

The most prominent firms in this field are developing environmentally friendly alternatives to satisfy the growing demand of sustainable materials within the construction industry. These components are expected to drive up the demand for commercial buildings all across the board.The industrial sector is stimulated by the speed of industrialization, as well as sophisticated infrastructure.

Competitive Landscape of the Concrete Block and Brick Manufacturing Market

• Wienerberger AG
• Midland Concrete Products
• CRH plc
• Monaprecast
• Acme Brick Company
• Midwest Block and Bricks
• Boral Limited
• LCC Siporex
• CEMEX S.A.B. de C.V.
• Wallnett AAC Bricks Pvt. Ltd.
• UltraTech Cement
• Bauroc AS.

Recent Developments in Concrete Block and Brick Manufacturing Market

31 October, 2023: Concrete block and brick manufacturing company Bigbloc Construction on Tuesday said its consolidated profit after tax declined 11.8 per cent to Rs 7.56 crore in the quarter ended September 30, 2023.

In May 2023, Blair Block, an Alabama-based company, started making the first ultra-low-carbon concrete blocks at its Childersburg site. The blocks, which C&C Masonry will employ in the building of many municipal projects around the state, won’t cost any more to make than those created with conventional concrete. In comparison to conventional concrete blocks, the new blocks use exclusive technology from California-based CarbonBuilt, which decreases embodied carbon by 70–100%.

Interstate Block & Brick of Winchester, Tennessee, was acquired by Alley-Cassetty Companies Inc., a producer and distributor of masonry products located in Nashville, in January 2022. In a related move, Alley-Cassetty also purchased the building and land from which Interstate Block & Brick runs its concrete block division. The Interstate Block & Brick brand, trademark, and IB&B businesses that are not in the masonry goods sector are not included in the transaction. Alley-Cassetty currently has 16 Southeast sites with a combined capacity to create 17 million concrete blocks annually as a result of the transaction.

April 2022 - Brickworks Limited announced that the group would establish its presence in North Queensland. The group decided to extend its manufacturing and distribution operation to maximize revenue.

January 2022 - CEMEX, S.A.B. de C.V. announced it agreed with the U.K.-based company Breedon Group plc to sell certain assets. This kind of agreement is expected to boost the market’s revenue.

August 2021 - Brickworks Limited acquired the largest brick distributor in the U.S. named Southfield Corporation. Brickworks Limited had the agreement for US$ 51.1 billion.

October 2020 - Brickworks Limited launched its newest brick product named Brickworks 20. The purpose of the new product launch is to maximize revenue.

September 2016 - Midwest Blocks and Bricks acquired the Basic Group LLC. The purpose of the acquisition was to establish the different states in the U.S.

Regional Insights

Based on Geography The Global Concrete Block and Brick Manufacturing Market is divided as North America, Europe, Asia Pacific, And Rest of the World. Asia Pacific is expected to have the highest market portion in this Concrete Block and Brick Manufacturing Market during the forecast timeframe then followed by North America.

The rising need for construction of large scales owing to the increasing urbanization and industrialization of Asian economies as well as the increase in Asian plans by governments to build infrastructure are among the factors which have spurred the construction industry. This has, also accelerated the development in the market for Concrete Block as well as Brick Manufacturing Market

Quantitatively, Asia Pacific held major part of the world brick and concrete block manufacturing market in 2023.

The Government of China is investing in the construction of public housing structures. They are also focused on enhancing healthcare facilities through the Hospital Authority's 2020 strategy. The construction industry in India is growing because of the strong private and public investments in infrastructure, as well as cost-cutting recent tax reforms. Many airport, rail commercial, and airport projects are in the pipeline in Australia. This could boost the demand for block and concrete bricks manufacturing within the next few years.

Companies that operate in the block and concrete bricks manufacturing industry across Latin America have established plants for concrete bricks and blocks manufacturing. This will likely boost the market for construction materials within the area in the near-term. Brazil is expected to be the leading production of bricks and concrete blocks marketplace in Brazil in the near-term. Growth in the Brazil's GDP and an increase in the government's spending on construction are expected to boost the brick and concrete block manufacturing industry in Brazil.

This will in turn is expected to increase the brick and concrete block industry in Latin America in the near future. The expansion of the building and construction sector is predicted to boost demand for environmentally friendly AAC blocks across Latin America. It is also expected to increase the brick and concrete block manufacturing industry across the continent.

The brick and concrete block manufacturing industry in Europe is expected to grow in a rapid pace over the forecast timeframe, due because of the existence of notable players like CRH Plc, Wienerberger AG as well as Xella Group. Demand for brick and concrete block manufacturing is predicted to grow throughout Europe within the next few years because of increasing use of bricks and concrete blocks in the construction of homes and commercial areas.

The increase in immigration and the rise urbanization across Europe has prompted the demand for housing within the area. This is likely to increase the construction and building industry within Europe within the next few years. It will likely drive brick and concrete block production across the country. In France the introduction of major transportation schemes, like The Grand Paris Express project, will likely boost construction projects.

In Germany Federal Statistical Office's data reveal a significant increase in all construction sectors. Land shortages and an increase in population are expected to increase demand for commercial and residential units across the country. Construction in Ireland is growing due to the strong economic growth. A large number of residential, commercial and student housing projects are in progress across the country. The expected growth is the brick and concrete block manufacturing industry in Ireland.

Segments Covered in the Concrete Block and Brick Manufacturing Market

Concrete Block and Brick Manufacturing Market By Product Type

• Concrete Block
• Brick

Concrete Block and Brick Manufacturing Market By Application

• Residential
• Commercial
• Industrial

Concrete Block and Brick Manufacturing Market By Region

• North America
• Europe
• Asia Pacific
• Rest of the world

Frequently Asked Questions:

What is the projected market size & growth rate of the Concrete Block and Brick Manufacturing Market?

The Global Concrete Block and Brick Manufacturing Market is expected to grow rapidly at a 5.9% CAGR consequently, it will grow from its existing size of from $2150 Billion in 2023 to $3100.52 billion by 2030.

What are the key driving factors for the growth of the Concrete Block and Brick Manufacturing Market?
Because of the global construction industry's recent rise, the market for making concrete blocks and bricks has experienced tremendous expansion.

What are the top players operating in the Concrete Block and Brick Manufacturing Market?

The major players are Wienerberger AG, Midland Concrete Products, CRH plc, Monaprecast, Acme Brick Company, Midwest Block and Bricks, Boral Limited, LCC Siporex.

What segments are covered in the Concrete Block and Brick Manufacturing Market Report?

The Global Concrete Block and Brick Manufacturing Market is segmented on the basis of Product Type, Application, and Region.