Aerospace Materials Market Overview

“The Global Aerospace Materials Market is expected to grow rapidly at a 7.5% CAGR consequently, it will grow from its existing size of from $41.3 Billion in 2023 to $76 Billion by 2030.”

Aerospace materials are those that are usually metal alloys, designed to or popularized through the use of aerospace for purposes. These types of applications typically require high performance, strength and resistance although they can be costly to manufacture and process.

Other materials are selected for their reliability over the long term in this area of safety particularly its resistance to fatigue. Materials engineering is a major branch of aerospace engineering. Its methods are defined in international bodies of standards which keep up-to-date relevant material and process standards. Engineers working in this field could usually be pursuing the degree or postgraduate certification to specialize in this area.

Importance Of Aerospace Materials.

The significance of the science and technology of materials in aerospace engineering is not overstated. The components used in the airframe structure and components of jet engines are essential for the success of creation, fabrication, operations as well as maintenance for aircraft. 

Materials impact the entire lifecycle of an aircraft, starting from the initial design phase to production and certification of aircraft, through flight maintenance and operations, and ultimately, disposal at the end of life. 

Materials influence all aspects of the aircraft, such as the costs of purchasing a new aircraft, cost of structural modifications to existing aircrafts and design alternatives for the structure of the airframe, and engines; the consumption of fuel for the plane (light-weighting) and the operational efficiency of an aircraft (speed and range, as well as payload) as well as the power as well as fuel efficacy of engines; maintenance in service (inspection and repairs) on the aircraft's airframe as well as engines Safety, reliability, and operating longevity of the airframe and engines and the disposal and recycling of aircraft at the end of its life. Aerospace materials are described in this publication as structural materials that support the load placed upon the aircraft's frame during flights (including taking off, taxiing and landing, as well as cruising). 

The use of structural materials is in airframe components that are safety-critical such as wings, fuselage, empennage, and landing gear of aircrafts and helicopters; the tail boom, the fuselage and rotor blades on helicopters; and in the skins, the airframe and the thermal insulation tiles used in spacecraft like Space Shuttle. Aerospace materials are defined as structural components of jet engines which carry forces to create thrust that propels the aircraft. The materials that are used in the primary elements of the jet engine, like turbine blades, are crucial for the safety and performance of aircrafts and are classified as structural materials.

Aerospace materials refers to the materials that are used by manufacturers of components and OEMs for aircraft to build various parts for aircraft. Materials used for aviation design are continually evolving.

In the past, airplanes were constructed from spruce and ash with muslin covering the wings and today's airliners are constructed mostly of aluminum, with some structures constructed from steel. Aluminum is lightweight and has a inexpensive, particularly when compared with other composites thus bringing modern, efficient features to the plane.

The major drivers behind the expansion in the Global Aerospace Materials Market are the rising demand for new aircrafts technological advancements as well as increased size of aircrafts and a high rate of replacement. Materials like aluminum alloys, composite materials as well as titanium alloys, are employed to construct aircraft.

However, the growing use of composite materials as well as titanium alloys in today's contemporary world of aviation is predicted to drive up demand for these products in the coming years. A variety of Aerospace material manufacturers are highlighted in the production of smart composites by adding sensors to composite materials.

The most recent and modern fibers like nanocellulose have micro-fibrillated cellulose that has a very small fiber diameter, allowing Fiber Bragg grating sensors to be incorporated into the material to gauge the internal strain. This technology is capable of finding any damage that may have occurred to the material by sensors in proximity.

The use of smart composites on aircrafts will increase the safety of both aircraft and its occupants since the material emits alerts related to the strain or damage caused by the material. The advancement of technology for Internet Things-connected sensing devices in components, aircraft functions as well as the body is crucial to grow the aerospace industry.

Demand Outlook

Materials that are used in aerospace applications are referred to as aviation materials due to their improved characteristics such as a high tensile force, increased transparency, better temperature resistance, and a hard surface.

For the construction of airplane components, such as windows airframes, airframes, interiors engines, mirrors and propulsion systems as well as ceilings, manufacturers of aviation are moving away from traditional metals and opting for materials like advanced carbon-based or polymer fibre composites.

The growing demand for lighter and fuel-efficient aircraft is among the factors that are driving the expansion of the aircraft equipment industry. Because of the lighter weight of the aircraft and lower operating costs, the expenses for the trip are significantly reduced and the pilots benefit from the increased fuel efficiency.

In addition, the growing air traffic in emerging regions such as Asia-Pacific makes fleet numbers increase, which in turn increases the demand for aviation components. Furthermore, the market for aviation components is greatly affected by the increasing demand for new aircraft. But, the growth of the industry for airplane components is slowed by the lack of options to build complex structures. However as demand for passenger airliners expands within emerging markets, more airplanes are produced and this presents huge opportunities for the material maker.

There is a Global Aerospace Materials Market has an increased demand for lightweight components for aircraft and component manufacturing to help increase in revenue. Materials that are lightweight, such as plastics and composites are a lot lighter in comparison to other metals like steel, iron, alloys brass, and other.

Reduced weight of the components in aircrafts can result in substantial cost reductions in energy consumption. Additionally, plastics perform better in chemically challenging conditions than steel, which increases the durability of the structural frame and avoiding costly repairs as the result of corrosion on metal parts. Commercial aviation is the largest end-user of aerospace components. Commercial aviation is the operation of aircrafts to transport passengers and cargo.

A reduction in the cost of carbon fiber as well as the advancement of technology for composites in aerospace provide potential growth opportunities for the market. This industry of aerospace is growing each day, due to the growing flight flow in emerging economies due to the increasing middle-class population, as well as the growing demand for modern fuel efficient aircraft.

This is predicted to drive up demand for aerospace components globally. The to create composites for components for aircraft because of their incredible durability and strength as well as their capacity to bear heat is driving the expansion of Aerospace Materials Market.

Key Takeaway

• In terms of type of aircraft commercial, the segment was responsible for 50.5 percent of the market in 2023.
• As a result the exterior segment had an 82.5 percent market share in 2023.
• By nature the composite segment earned 67% of revenue in 2023.
• Europe region Europe region contributed 33.5 percent of revenue share in 2023.

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Aerospace Materials Market Dynamics

Growth Factors

Materials used in the production of parts for aircraft are known as aerospace materials. A majority of these materials are alloys that consist of iron and other metals, however synthesized polymeric composites are becoming a large segment of the market. Many different airplane components, such as cabin interiors and propulsion systems, structural frames and so on. They are made of these materials.

Lightweight, high strength and high heat resistance are ideal qualities for aircraft-related materials. They have exceptional wear resistance and last for a long time. Historically, titanium alloy as well as aluminum alloy comprised around 20% of all the elements used in aeronautical design. Fiber-reinforced polymer and fiber-metal hybrid composites are utilized more often these days. Furthermore, the advancement of aviation-related materials will alter due to the increasing use of nanotechnology within the aviation industry.

• The market is predicted to expand because of the increasing defense spending by the government within the U. S. and the growing usage of mixed materials for the construction of aircraft.
• The demand for future markets is predicted to rise because of the increased demand to fly in Middle East and Asia-Pacific.
• In the coming years, the prospects for this market are anticipated to come due to the use of nanomaterials and nano-additives made from epoxy monomers.

Growth Drivers

More demand for aviation from developing nations and low-cost airlines

In the best case scenario, aviation and military industry will experience an increase in the demand for aviation-related components in 2021 when aviation companies will begin operating fully without any restrictions on travel or disruptions to supply chains. Prior to the COVID-19 outbreak and the rise of the consumer air transportation segment was growing within the global aviation industry.

Low-cost operators have proved to be formidable competitors in the field, particularly for APAC as well as South American developing countries. In APAC and MEA regions, more people are likely to travel often. A majority of the travelers who travel through APAC or Europe are served by airlines like Qatar Airways, Emirates, and Etihad Airways that are among the largest operators of commercial aircrafts in Mid East.

Price reductions are derived from low-cost airlines.

The need for larger aircrafts is growing as more people make use of air transport. Companies that offer aviation materials and other parts required in the aerospace industry could gain from this need. The primary driver in the selection of aircraft material is the rapidly growing aviation industry.

The Organization for Civil Aviation estimates that air travel is increasing by 4.6 percent per year. This means that the demand for components of aviation and the need for military aircraft are growing quickly. The future is expected to see price reductions from low-cost airlines. This can also help in the growth of the aerospace materials industry.

The aerospace industry's more modern innovations

These developments will also drive the expansion of markets. The key element that will encourage expansion is a thorough investigation into alternative metal combinations to overcome their disadvantages. The fuel efficiency and endurance of aircrafts will be dramatically enhanced through the development of novel manufacturing materials. In addition, the production of aerospace components with nanomaterials and composites is expected to transform the industry.

Restraints

Because of the regulatory requirements repairs, maintenance and overhaul services can be costly need for adjustments and concerns within the field are justifiable by the growth in the use of composite materials. Repair, maintenance and overhaul of aircrafts constructed from composite materials are among the major problems (MRO).

Local and regional government regulators are also working to improve the global standards set in the International Organization for Civil Aviation. The maintenance requirements for composite are distinct from the requirements for metal and a majority of MRO companies lack a great deal of information regarding the maintenance for laminated composites.

With their latest versions of aircrafts, renowned commercial aviation manufacturers such as Airbus as well as Boeing have adopted advanced lightweight structures to be the leading materials. Composites comprise the biggest percentage of the overall components used on aircrafts like the Airbus A350 XWB and Boeing 787 aircraft.

The decline in commercial aircraft deliveries market of aerospace parts will directly affected by a drop in the number of aircraft deliveries. Because passenger airliners account for greater than 80 percent of consumption of materials, a drop in the demand for components due to a drop in the number of aircraft orders could affect the market.

To illustrate the contracts for these Boeing 737MAX aircraft were cancelled due to the recent calamities involving Malaysian as well as Ethiopian Aviation. Airbus and Boeing made fifty and 122 passenger airliners globally in the first three quarters of 2020, which was down 22 percent and 66% compared to the same timeframe in 2019.

Opportunities

The demand for aviation parts is stimulated by the growing UAV marketplace: Applications for UAVs (drones) for defense have been developed and are now a vital source for militaries across the world. While there are plenty of potentials that aren't explored in a variety of applications but the civil and commercial UAV sector is in the early stages of development.

It is anticipated that military expenditures on UAV technology could increase in proportion to total defense budgets, which will provide potential growth opportunities for drone makers or computer developers.

Market Segment Analysis

Type Insights

Aluminium alloys are utilized by the majority of modern aircraft manufacturers for the creation of wings, fuselage as well as other components of the aircraft. Since aluminium and its alloys are characterized by characteristics such as high tensile strength resistance to oxidation, temperature resistance and a lighter weight and weight, they are preferred over steel and iron for the manufacturing of airplanes. The most significant aluminum alloys users were industrial and commercial aircraft.

The COVID-19 virus has caused disruption to the distribution system, which has resulted in a decrease in demand for aluminum alloys in the aviation industry. The majority of the market for aviation materials is held by alloys made of aluminium. For commercial aircrafts approximately 80percent of the structural components are constructed from aluminium. Aluminum is a preferred material due to its superior qualities such as high durability, lightweight corrosion resistance, the ability to withstand temperatures.

Composites, which are a new category of aircraft-related materials however, are growing in both the global market and in the use of the latest generation of aircraft. Because of their resistance to metal strain and corrosion Polymeric composites are superior to aluminium and also different alloy steels.

Aircraft Type Insights

Because of its wide utilization of various components, such as titanium alloys, aluminium alloys and structural components in the production of its components commercial aviation sector has the highest part of the global aerospace equipment marketplace. The commercial aircraft sector makes up over 75% of the total demand for components in terms of quantities.

As the number of air travelers rise in emerging nations there is an increasing demand for aircrafts. The demand for aviation will increase due to this increase, and so will the demand for components of aviation.

The most popular market segment for aviation appears to be the commercial type. The huge demand for aircraft is triggered through the wide use of aircrafts that serve various purposes that include freight transport as well as passengers.

Commercial planes are in high demand. is increasing because of the increase in air travel and low-cost air transport. These materials are utilized in the inside as well as parts of the airplane's construction. The demand for aerospace companies' aerospace components has diminished following the COVID-19 outbreak.

Competitive Landscape of the Aerospace Materials Market

• DuPont de Nemours, Inc. (US)
• Global Titanium Inc
• Hexcel Corporation, (US)
• Incorporated (ATI)
• Kaiser Aluminum
• Kobe Steel Ltd (Japan)
• Mitsubishi Chemical Holdings
• NOVELIS (US)
• NSSMC Group
• PPG Industries, Inc.
• Precision Castparts Corp
• Rio Tinto Group
• Rochling
• SABIC
• SGL Carbon SE
• Solvay S.A. (Belgium)
• Special Metals
• Sumitomo Bakelite Co. Ltd.
• Supreme Engineering Ltd
• Teijin Limited (Japan)
• Toray Industries, Inc. (Japan)
• Alcoa Corporation (U.S.)
• Aleris Corporation
• Allegheny Technologies Incorporated (US)
• AMETEK Inc
• AMG Advanced Metallurgical Group
• ArcelorMittal
• Arconic, Inc.
• ATI Metals. (US)
• Constellium N.V (Netherlands)
• Cytec Solvay group (Belgium)
• Doncasters Group Ltd

Recent Developments in Aerospace Materials Market

Nov 2, 2023: The International Space Station (ISS) will be used by the US Naval Research Laboratory’s Melanized Microbes for Multiple Uses in Space Project, or MELSP, to look for ways to produce melanin variants and other practical biomaterials that could be used both on Earth and in space. Launch day for the mission is set for early November 2023.

October 27, 2023: Ford Aerospace, an award-winning global specialist in pressed and high-precision machined parts for a multitude of industries, is leveraging the benefits of a new KEYENCE IM-8000 instant measuring system.

October 20, 2023: NASA recently built and tested an additively-manufactured—or 3D printed—rocket engine nozzle made of aluminum, making it lighter than conventional nozzles and setting the course for deep space flights that can carry more payloads.

Lockheed Martin is a leading supplier of weapons systems to the U.S Armed Forces and various government agencies worldwide.

NASA plans to send humans to Mars in 2030. This is a major step forward for space exploration and could lead to discoveries that could improve our understanding of the universe. The development of spacecraft and technology required for this ambitious mission is still in its early stages, but many exciting possibilities await.

In October 2022, Toray Composite Materials America partnered with SpecialityMaterials, a boron fiber manufacturer, to develop advanced next-generation aerospace materials with functional properties. This move will strengthen Toray’s position in the aerospace materials market.

In July 2022, Hexcel announced its partnership with Dassault to supply carbon fiber prepreg for the Falcon 10X program Incorporating high-performance advanced carbon fiber composites in manufacturing its aircraft wings.

In April 2022, ISOVOLTA AG acquired the Aviation and Aerospace business unit from Gurit Holding AG. The acquisition enabled the company to expand its business to produce advanced composite materials, composite manufacturing equipment, and core kitting services for the aerospace industry.

In July 2021, the Defense Research & Development Institution (DRDI) will mass produce high-quality, thermodynamically stable beta titanium alloys that will be used in several aeronautical component steel products. This metal was developed by the Defense Metallurgy Research Lab (DMRL), one of India's top research institutions that carry out in-depth studies in the area of resources technology, and science. The major function of a laboratory is to manufacture ceramics, alloys, metals, and other composites composite for a range of applications, such as aircraft parts and aviation engines.   According to DMRL, the most recent alloy, which combines titanium with aluminum, iron, and vanadium, does have a remarkable power ratio and has the potential to become a sought-after aviation material in the future.

Duncan Aviation announces in October 2021 that its Welding and Machining department has received accreditation under the AWS D1.2/D1.2M Infrastructure Welded Code Aluminum. The business obtained this certificate by showcasing appropriate institutional welding techniques and developing its still-in welding skills. To complete several numbers of structural welding tasks, a recently created effective personal aluminum MiG cables burner with a digital functional monitor has been obtained. Aluminum is a significant aviation component.

The scanning alloy division of Ametek was bought by Kymera Global, a maker of tiny powder metallurgy, in March 2020. The former's metal sector for the aviation material market would benefit from this acquisition.

The very first materials utilizing large-tow moderate elasticity carbon fiber will be available for sale thanks to a joint research contract signed by SGL Carbon and Solvay in December 2019. These resources speak to the desire to lower prices and Carbon intensity, as well as enhance the manufacturing process and industrial aircraft's fuel economy.

Teijin Limited and Boeing settled a settlement in January 2019 for the delivery of omnidirectional which was before tape (TENAX TPUD). The company's success in the aviation industry over the long period was aided by this.

Teijin Limited purchased Renegade Resources Company in February 2019, which provided extremely heat-resistant thermoplastics prepreg to the North American aviation industry. As a result, the business was better able to maintain its position as a top supplier of services for aerospace industries.

In July 2020, IPL Plastics Inc. made an announcement about signing an agreement for its acquisition by Intelligent Packaging Limited Purchaser Inc., which is a firm controlled by Madison Dearborn Partners, LLC.

Kaman expands composite repair to the aftermarket through a partnership with C&L Aerospace – Dec 1, 2020.

Arlington Capital partners close the acquisition of Triumph’s Composites Business, forming Qarbon Aerospace – May 10, 2021.

Rolls-Royce plans to open a new facility to make composite fan blades and fan cases for jet engines – Jan 14, 2020.

Regional Insights

A large part of the market for aviation equipment was in Europe because of the demand for corporate and commercial aviation. Germany is the main supplier of commercial airliners by 2022. This was followed by United States and France. Boing 437 Max reduction in the industry for the US is due to the decline in manufacturing.

Furthermore it is the site for a variety of major producers of aerospace components, such as TenCate, Solvay, SGL Carbon, VSMPO, and AMG NV. The demand for composites in Europe is primarily due to an increase in Boeing air travel.

Additionally it also is also home to military helicopters. COVID-19 is particularly damaging influence on European region and has caused the decline of commercial and industrial activity across the major nations of Europe that include Italy, Germany, the UK as well as France.

Segments Covered in the Aerospace Materials Market

Aerospace Materials Market By Type

• Composite

o   Resin

o   Fiber

• Metal

o   Aluminum

o   Steel

o   Titanium

• Plastic

o   PEEK

o   PMMA

o   ABS

o   PC

o   PPS

o   Others

Aerospace Materials Market By Aircraft Type

• Commercial Aircraft
• Business & General Aviation
• Military Aircraft
• Helicopters
• Others

Aerospace Materials Market By Application

• Interior

o   Passenger Seating

o   Galley

o   Interior

o   Panels

o   Others

• Propulsion Systems

o   Airframe

o   Tail & Fin

o   Windows & Windshields

Aerospace Materials Market By Region

• North America
• Europe
• Asia-Pacific
• Latin America
• Middle East & Africa (MEA)

Frequently Asked Questions:

What is the current size of aerospace materials market?

Global Aerospace Materials Market is expected to grow rapidly at a 7.5% CAGR consequently, it will grow from its existing size of from $41.3 Billion in 2023 to $76 Billion by 2030.

Who are the prominent players operating in the aerospace materials market?

The major players operating in the aerospace materials market are Alcoa Corporation, Aleris Corporation, Allegheny Technologies Incorporated, AMETEK Inc, AMG Advanced Metallurgical Group, ArcelorMittal, Arconic, Inc., ATI Metals., Constellium N.V (Netherlands), Cytec Solvay group, Doncasters Group Ltd, DuPont de Nemours, Inc., Global Titanium Inc, Hexcel Corporation, , Incorporated (ATI), Kaiser Aluminum, Kobe Steel Ltd, Mitsubishi Chemical Holdings, NOVELIS, NSSMC Group, PPG Industries, Inc. and Others

Which are the driving factors of the aerospace materials market?

A rise in the need for new planes, advancements in technology, an expansion in aircraft size, and higher recovery rates are the primary factors driving the expansion of the global aviation market globally.

Which region will lead the global aerospace materials market?

Europe region will lead the global aerospace materials market during the forecast period 2023 to 2030.